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966

Air-Core Reactors – Dry Type

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Air-Core Reactors (ACR) provide a linear response of impedance versus current which is essential for numerous applications. The dry type design is maintenance free and environmentally friendly.

There's a range of air core reactors to cater for various market segments such as power generation, T&D networks, industrial facilities, OEMs and electrical test laboratories. Air-Core-Reactors-–-Dry-Type

For both industrial environments and networks, a broad range of cost-effective solutions:

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  • Current-limiting reactors

    limit the fault currents to levels compatible with existing protection/control equipment and as a result provide for a very cost-effective solution.

  • Neutral-earthing reactors

    are connected between the neutral of a power system and earth to limit the line-to-earth current to a desired value under system earth fault conditions.

  • Smoothing reactors

    reduce the harmonic currents and transient overcurrents (ripple) in DC systems.

  • Harmonic filter reactors

    are usually connected with capacitors and resistors in filter circuits to reduce harmonic content in the network which cause higher losses, high neutral currents and interference with computer and telecommunications equipment and which are responsible for high harmonic distortion levels.

  • Shunt reactors

    compensate for the capacitive currents of long transmission lines or cables, allowing more active energy to pass through the system.

  • Damping reactors

    limit the inrush and outrush currents of capacitor banks.

  • Discharge reactors

    are used in the bypass/ discharge circuit in series compensation systems to limit the capacitor discharge current.

  • Arc-furnace series reactors

    provide the necessary power factor correction and limit the unstable arc-furnace current and voltage.

  • Power flow control reactors

    control the current into two or more parallel circuits.

  • Motor starting reactors

    are connected in series with a motor to limit the inrush current during the motor starting operation.

  • Special applications:

    test lab reactors are special ACRs used in test laboratories, mainly for current-limiting purposes. Other devices include duplex current-limiting reactors, split-phase shunt or zero tolerance reactors, etc.
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For extended technical information on these products please click here.

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Customer Benefits:

• High mechanical strength to withstand elevated shortcircuit forces • Low noise level for noise sensitive applications • Conservative temperature rise for extended service life • Customized space saving solutions for installations in compact areas • Surface treatment for protection against UV radiation and pollution • Minimum maintenance requirements and environmentally friendly
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968

Why we need ISA-95 to support a smart manufacturing environment

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Smart Manufacturing - The integration of various systems at the heart of a modern factory. To be truly ’smart’ in manufacturing terms, an organisation needs to have in place approaches that enable collaboration across numerous key areas, from conditions and demands on the shop-floor through to external factors impacting on to the supply chain or to cover new customer requirements. The added pressure, of course, is that all these factors must be monitored and reacted to in real-time. As processes may have developed over an extended period, this may mean for example that you have one element of the process using key data in a certain way, but that there is no efficient approach to passing that information into other related systems to control the overall flow around complete production. To smooth out how smart manufacturing can be adapted, the use of a more standardised approach is extremely important. This is where the ISA-95 standard definition of smart manufacturing comes to the fore. ISA-95 is a long-established standard to allow production system designers and engineers to apply common standards to the interfaces between different systems that form the complete factory environment. In recent years there has been a massive increase in the computerisation of control points across multiple systems, as well as the growing use of robots and the development of what is termed the ‘Internet of Things (IoT)’. The IoT sees intelligence added to all sorts of hardware in every aspect of our lives, from factories right down to the products they make. This changing world has led some people to believe that the ISA-95 standard is no longer fit for the role it was developed to cover. However, the true value of this standard as developed over the past twenty years is in fact that it isn't based on any one piece of technology or a particular implementation of one company’s approach to solving common issues. Rather, it is a genuinely open form of guidance that allows the implementer to model what they need across diverse areas, from production control, inventory management, QA, accounting and maintenance. As the ISA-95 standard is a developing and reactive approach, it remains fundamentally the best guide for creating efficient and responsive manufacturing and production solutions. As technologies and approaches such as Big Data are implemented, manufacturing will adapt them for their own value and improvements. However, new developments need to be recognised as complementary to and building upon the foundations that are so well defined and understood within ISA-95. However you choose to develop your factory’s smart manufacturing solutions, the key has got to be clarity and consistency as emphasised in ISA-95. This will ensure the best initial approach to provide production techniques that will allow your organisation to develop best practice smart manufacturing processes. These systems are vital for success if any company is to respond to the fast-paced demands of the modern world.
969

Could automation show we’re not hard-wired to work?

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The coming automation revolution will have a profound effect on our economies and societies, and one of the most important questions being asked is what will people do when AI takes their jobs? It was a problem first addressed by economist John Maynard Keynes, who back in 1930 suggested that within a hundred years, the rise in productivity, combined with technological breakthroughs, could lead to a world in which no-one would need to work more than 15 hours a week. Keynes worried what would happen to us as a species if we were deprived of what he described as our ‘traditional purpose’, by which he meant the urge to work. Despite the fact that advances in productivity and technology mean the utopia that Keynes envisaged could be a reality, most of us are still working as hard as ever, and work still defines us in a significant way, shaping everything from our self-worth to our social status, and concerns about work or losing work play a major part in our politics. Yet science shows us that this urge to work is not a natural part of being human. For evidence of this, we only have to look at hunter-gatherer societies. Research conducted in the 1960s among Bushmen of the Kalahari showed that despite the inhospitable nature of their surroundings they were able to earn a good living yet worked around 15 hours a week. Other studies showed that their attitude to work was influenced most strongly by their belief that the environment would provide for them. They didn’t store supplies and had few needs. The shift to agriculture led to humans being able to produce more food, but it also put us at risk from new threats, from crop failure to diseases spread by livestock, and the only way to insure against these risks was to work harder. As farmers will attest, the amount of food you can extract from your fields depends on how much time and energy you put into working them. But the automation revolution is a moment as significant as the agricultural revolution. In the world’s wealthy countries, we are able to enjoy lives of material plenty and we are producing so much food that we are forced to throw much of it away. Yet we remain obsessed with the idea that everybody has to be productive, and this obsession threatens us and our planet. Many of the strategies devised to cope with the effect of automation tend to focus on finding new work for people to do. But this could, instead, be an opportunity for us as a species to recognise that we are not hard-wired to work by genetics, and that we need to rethink our approach to work.
970

Obsolete does not necessarily mean used

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It is one of those myths that seems all too pervasive that once a machine becomes obsolete (that is, no longer supported by its original equipment manufacturer), it becomes nigh-on impossible to source brand-new parts for it. Part of that myth, of course, is perpetuated by the OEMs themselves. After all, if a machine has been discontinued, the odds are good that they have an improved or upgraded model that they are looking to sell. You can hardly blame them for concentrating their efforts in that direction. Obsolete, but still in use As the premier repairers of factory automation and stockists of machine spare parts to the manufacturing industry, we are often approached by companies looking to replace a part in a machine that, though completely serviceable, is currently obsolete. They come to us in the hope that we might be able to locate a used or second-hand part that will serve them well enough as a stop-gap since new parts are no longer available. To say they are surprised when we can offer them the very part they’re after, brand new and sealed in the original packaging, would be an understatement. Decades of experience We have been supplying spare parts and repairing machinery in the industrial automation industry for decades, and we never throw anything away. We have parts and components from legacy and discontinued products that span the past thirty years. When paired with our highly skilled and professional team of engineers, this means we can offer the same level of support, service, and repair as the original manufacturer would have. A multi-global network Sometimes we don’t have the part you want in stock but, even then, we are busy working for you. Over the decades we have been in business, we have formed contacts within hundreds if not thousands of companies worldwide, many of whom make up part of our trusted network of suppliers. If there is an unopened and unused spare part out there, we’re confident we can find it. If you’re looking for a spare part to a discontinued machine, contact us today and let us find a new one for you.
971

The importance of keeping spares

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It's every production team's nightmare - a machine standstill. There's nothing worse than finding yourself hours or even days behind on a job because part of your production line breaking down due to requiring a part replacement. Not only can this cost a significant amount of money and affect business, it also leaves you with employees who you're paying while they are unable to do their jobs further down your workflow process. In an ideal world, you'll have a whole selection of spares tucked away for exactly this kind of situation, and, in fact, for many businesses, a catalogue of components to hand should be considered an essential. However, we know from experience and increasing job pressure that this isn't always the case, and that's when you find yourself stuck. Why keep spares on site? We've already talked about why a broken down machine is never a good thing for business - and why a whole family of spares should be in stock to keep your business up and running. In the current economic climate, having the capacity to be a flexible and agile manufacturing operation is of great advantage, allowing you to take on last-minute or long-term jobs at your will. Keeping a set of spares on hand can ensure your business lives up to its reputation as a reliable, efficient operation that your clients can trust, thanks to less downtime and better-maintained machinery. Efficiency and profitability At Pro Servo, we know the consequences of a delay at any stage in a workflow, and how this can affect the complete time and perceived efficiency of any project. We can work with your business to obtain both essential and critical parts for your machinery, keeping your business running smoothly, your systems free of delay and your competitive status assured. With our international reach and a list of top-tier clients across many industries, we can provide obscure and overseas parts at a cost and time-efficient price, so your business can keep downtime to a minimum. For more information about what we can provide for your business and how we can help your machinery keep on running and running, contact us today.
972

How HMI systems are at the centre of your operation

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HMI, or Human Machine Interface, might sound like it belongs in the annals of the creepier Sci-Fi section of the library, calling up visions of people hardwired to computers, but the term is not as menacing as it sounds. HMI refers to any process whereby work is done through the medium of a human interacting with a machine: this could include using the self-service tills in a supermarket, withdrawing money from an ATM, even getting fuel at a service station.

HMI is not limited to customer-facing tasks, it can be found in industrial areas too. Oftentimes in factories, machines can be found doing the heavy lifting, literally, while humans monitor and control their processes via computer. These interfaces can be very basic – a glorified on/off switch, or they can be very complex, allowing the operator to give a series of commands via the touchscreen controls. It is important that the computers are resistant to dust, damp, temperature changes, chemical exposure and more – and if the environment is not suitable for them, an airtight room should be provided to ensure the controls remain in great condition.

Apart from doing much of the heavy work, HMI machinery can alert human operators to potential issues while they are still imperceptible to the human eye. Spotting issues early mean that problems can be averted before they turn into critical shutdowns or disastrous errors. Tests to prevent issues can be programmed to run during quiet times – this means that maintenance is kept up to date with minimal impact on production – and no need to pay any overtime!

Previously computer-operated machinery was complex and required highly trained operators – as well as being incredibly sensitive to dirt, dust and even static electricity. These days, they are much more user-friendly and designed for intuitive ease of use, which means that one or two people can easily be left in charge of a whole factory full of machines.

Whenever possible, the best and most up to date HMI system should be put in place with detailed and clear policies regarding repair and replacement. When possible, repair should be considered as a first resort: training staff to use a new system is likely to be expensive and the transition will mean a dip in productivity and income while the system beds in and the best way of working is found. However, once the system is up and running the benefits will announce themselves almost from the start.

If you are looking to advance your company’s HMI offerings, call us at Pro Servo today or click contact us to get started today.

  Featured Image: Pexels
974

A day in the life of a Sales Agent at Pro Servo

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Your team is everything to you when you're a Pro Servo sales agent. While your day might be complex, challenging and rewarding in equal measure, it's the happy and relaxed office atmosphere that helps bring it all together, and makes starting every new day at work a pleasure. What started out as a daunting task with lots of information to learn has become so much easier, thanks to my team and the flexible environment. There is no such thing as micro-management, and I'm free to make my own decisions around how to structure my day. I can tailor my own client approaches, and come up with my own innovative ideas, with confidence that Pro Servo will listen as well as support me on my way to success. They say you should love what you do, and at Pro Servo I can honestly say that I do just that. I love dealing with people - one of the key skills as a sales agent - and I get the opportunity to harness my people skills every day. Plus, thanks to Pro Servo's great CRM support package, I'm free to get on with what I do best with technology supporting my work, not holding me back. Not everyone gets to do something worthwhile with their lives, but when I go to work I get the satisfaction of helping people with solutions they actually want, and I can help their businesses grow and thrive. Nothing beats the satisfaction of coming home and being able to say, 'I saved the day today', but that's exactly what you can do at Pro Servo. From parts emergencies to equipment failures, it's your responsibility to make sure your customers have the tools they need to do the job, and it's up to you to step up and deliver when nobody else can. To be able to come up with the solution, to get them the parts they need at a fair price, and to have them back up and running - sometimes on the same day? There's no better feeling. And the best thing is that this is my everyday, here at Pro Servo.
975

Privacy Statement

This Privacy Statement is effective as of May 2018 At Pro Servo we recognise the importance of protecting your personal information and are committed to processing it responsibly and in compliance with applicable data protection laws in the EU. This Privacy Statement describes Pro-Servo's general privacy practices that apply to personal information we collect, use and share about consumers and other individuals within our clients, business partners, supplier and other organisations with which Pro Servo has or contemplates a business relationship. Why and how we collect and use your information We may collect your information as a company or an individual for various purposes, such as the following:
  • Access and use of websites or other online services  When filling in our website enquiry form, we will record information necessary to provide you with the requested service
  • Responding to your request for information, order, or support  When you contact us (online or offline) in connection with a request for information, to order a product or service or to provide you with support, we collect information necessary to fulfil your request, to grant you access to the product or service, to provide you with support and to be able to contact you. For instance, we collect your name and contact information, details about your request and your agreement with us and the fulfilment, delivery and invoicing of your order and we may include client satisfaction survey information. We retain such information for administrative purposes, defending our rights, and in connection with our relationship with you. 
  • Contacting employees of our customers, prospects, partners and suppliers  In our relationship with customers or prospects, partners and suppliers, they also provide us with business contact information (such as name, business contact details, position or title of employees, contractors, advisors and authorised users) for purposes such as contract management, fulfilment, delivery of products and services, provision of support, invoicing and management of the services or the relationship.
  • Marketing  Most information we collect about you comes from our direct interactions with you. You can choose to receive information by email, telephone or postal mail about our products and services, or sign-up for subscriptions. You can always opt-out from receiving personalised communication by sending an email to oprations@pro-servo.com.
Where we reference that we use your personal information in connection with a request, order, transaction or agreement (or preparing for the same), or to provide you with services that you requested, we do this because it is necessary for the performance of an agreement with you. Where we reference that we use your personal information in relation to marketing, improvement or development of our products or services, for reasons of safety and security, or regulatory requirements other than in connection with your agreement or request, we do this on the basis of our legitimate interests, or with your consent. When we collect and use your personal information subject to the EU Privacy Legislation this may have consequences for your rights. Information Security and Accuracy We intend to protect your personal information and to maintain its accuracy. Pro Servo implements reasonable physical, administrative and technical safeguards to help us protect your personal information from unauthorised access, use and disclosure. For example, we encrypt certain sensitive personal information such as credit card information when we transmit such information over the Internet. We also require that our suppliers protect such information from unauthorised access, use and disclosure. Retention Period We will not retain personal information longer than necessary to fulfil the purposes for which it is processed, including the security of our processing complying with legal and regulatory obligations (e.g. audit, accounting and statutory retention terms), handling disputes, and for the establishment, exercise or defence of legal claims in the countries where we do business. How to contact us If you have a question related to this Privacy Statement, please contact us by emailing operations@pro-servo.com. Your message will be forwarded to the Data Protection Officer. For the purposes of the EU General Data Protection Regulation (GDPR), the controller of your personal information is Pro Servo Ltd, Orchard Street 13, Bristol, BS1 5EH, United Kingdom, unless indicated otherwise. Your Rights You can request to access, update or correct your personal information. You also have the right to object to direct marketing. You may have additional rights pursuant to your local law applicable to the processing. For example, if the processing of your personal information is subject to the EU General Data Protection Regulation ("GDPR"), and your personal information is processed based on legitimate interests, you have the right to object to the processing on grounds relating to your specific situation. Under GDPR you may also have the right to request to have your personal information deleted or restricted and ask for portability of your personal information. Right to Lodge a Complaint In the event you consider our processing of your personal information not to be compliant with the applicable data protection laws, you can lodge a complaint: Changes to our Privacy Statements From time to time we may update this Privacy Statement, as well as any other specific privacy statement. When making changes to this Privacy Statement, we will add a new date at the top of this Privacy Statement.  
976

How to introduce factory automation, seamlessly

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The end goal is lean, agile production process and system. There will be few manufacturers who are not exploring the ways in which technology can better connect, manage, measure and inform factory production, including integration of R&D, sales, buying and HR teams. If you are at the start of this (potentially never ending) journey to automate factory production and management, what sort of steps do you need to go through? Look before you leap There are some beguiling and well “packaged” options around to introduce automation to factory floors. No matter how urgently you need to grab a competitive edge, it's highly recommended that you thoroughly research what you actually need, not just what you want. What are the possibilities for your particular industrial operations and what tasks do you feel would be best served by automation? What kit and machinery can you buy now that will be adaptable and expandable to support future business growth? Test and plan Find ways to test your manufacturing automation projects before you make commitments. This could be witnessing the machinery first hand in someone else’s factory, or using modern technology such as Business Information Modelling. How will its footprint impact on the physical environment? Are the likely returns strong enough to justify the investment, and how will system implementation be best achieved? Taking time to agitate the solutions and their likely impact gives you time to secure staff engagement too, which can be crucial if automation is viewed with trepidation. No room for complacency Just because the machinery you invest in does things quicker, better and with improved data control and output, doesn't mean it will be perfect. Often the more sophisticated the machinery and technology are, the more complex it is to tackle problems. It's important to remember your automation systems and equipment will sometimes let you down. If they represent a substantial upfront investment, subsequent downtime can be disastrous. Once it is all in place, it needs to keep running smoothly to create the hoped for rate of return. When installing new automation systems, make sure you have a good stock of the spare parts most likely to be required. You should also set up a good working relationship with Pro Servo, so you can use their insights, speedy service and contacts to “plug gaps” as quickly as possible, at an affordable price.
977

Industrial Automation: Is it time to upgrade parts of your control system?

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Most control systems are comprised of field instruments which are connected to I/O cords, that are then fed to a PLC controller. The more modern your control system, the easier it will be for your facility operators to communicate with the PLC through an up-to-date human machine interface computer. When is the right time to upgrade? It is worth remembering that the lifespan of a HMI computer is similar to that of a standard desktop PC, but the components within PLC controller systems can last much longer. Because replacing a whole system is a large investment, many operators are struggling to use dated, slow machines which still work but don't offer optimum efficiency. It can be hard for managers to decide when it is the right time to budget in the replacement of a control system. One of the most obvious signs that parts of your system need replacing is when it is no longer functioning at optimum performance. When old parts become obsolete Pro Servo can source replacements which ensure your business can avoid a costly replacement of a whole control system. It is not worth struggling by with a poorly functioning machine, which could leave your facility out of action when replacement parts can be sourced. Why upgrade parts of your control system? Many businesses choose to upgrade a fully-functioning control system with replacement components because it can increase efficiency. It could be worth doing the sums to see if updating parts of your system with new components could reduce your energy bills and carbon footprint, as it may not take long to recoup the initial cost outlay. This flexibility allows facility owners to add improved technology to their systems, without the large cost of a whole new control system. For many companies a full control system upgrade is not possible, due to budget constraints. However, careful sourcing of components can lead to a number of benefits to facilities including; increased communication capabilities, energy efficiency and mobile access through mobile devices and cloud-based software. For more information about control systems and the various components and upgrade options we can source, please contact us.
978

PLCs and PACs
Which one is right for you?

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PLCs and PACs are industrial computers for use in manufacturing. They are both used for the same purpose. Both are used to control automation equipment to a reliable degree, with PLCs being used for over 40 years in the manufacturing sector. PACs are generally more complex than PLCs and are a more recent development to the manufacturing industry. What are PLCs? PLCs are devices with a single microprocessor and are programmed to undertake simple execution scans. They have limited memory and separate input/output (I/O) capacity. This means that PLCs are ideal when used for controlling simple applications. They are often used for basic control schemes, where there isn't a requirement for complex analogue and motion control. With that said, there are modern PLCs consisting of built-in networks, allowing them to communicate with other PLCs and human-machine interfaces (HMIs). What are PACs? PACs generally use two or more processors, and using this system is similar to using a PC and PLC combined. They are made up of different computer-based applications, which makes them more flexible to program. PACs multitask easily as they operate in multiple domains including motion, process control and discrete. They are also used because of their interoperability and are useful for large applications, but can be scaled down for use on smaller ones too. Due to the nature of PACs, they are compatible with other components, which allows them to communicate with other PLCs as well as manufacturing execution systems (MES) and enterprise resource planning systems (ERP). Which one is right for you? Both PACs and PLCs have their uses and their advantages for use in manufacturing. When deciding on which one is right for you, it's important that you consider the differences between each system. For controlling basic machines, PLC is largely seen as the better choice, especially for applications made up of discrete I/O. If an application includes monitoring and control of a large number of analogue I/O points, then PAC is the system that would be most suited to this particular application. PAC is also the best choice if an application involves an entire factory floor, as distributed I/O in large numbers will be required, which PAC systems can handle better than PLCs. When a decision has been made on which system you will use, there's a vast array of products to choose from. PLCs and PACs are often designed by scale, giving you a range of options to meet your requirements.
981

Blog

982

A useful guide to understanding the differences between robotics and automation

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The terms “automation” and “robotics” are thrown around a lot these days by firms who want to better automate their production processes. However, there is a significant set of differences between the two and it is not right to continually use the two phrases interchangeably. Here is a quick rundown of the differences between automation and robotics. First off, let's define the terms - Robotics. Robotics is actually a discipline of engineering. It refers to the process of designing, building and programming robotic machines to perform given tasks. - Automation. Automation is not limited to physical products, but instead defines the process of automating a physical or virtual task that was otherwise performed by a human worker. A deeper look at each one:
  • Automation
Whenever automation is discussed, it is normally referring to software automation. So, taking away the need for a human to manually process some sort of digital task. This comes down to: - Business Process Automation - Streamlining daily business processes. - Robotic Process Automation - Not referring to physical robots, but instead, robotic software that can process tasks. - Intelligent Process Automation - An extension of the above, whereby robotic software becomes more intelligent over time at performing given tasks. As well as software automation, there is, of course, industrial automation. This is where machines are set up to perform given physical automated tasks.
  • Robotics
Robotics is much more specific than automation which encompasses a number of different processes. Instead, robotics is specifically referring to the use of robotic machinery to carry out tasks and to interact with the environment around them. They do so through a number of sensors which allows them to register their surroundings and make adjustments and decisions autonomously. The crossover between automation and robotics This is the point where there is a natural crossover between robotics and automation. Robots are often used to automate physical tasks, such as on a car manufacturing line. However, there are a number of circumstances where robotics is not automation. For example, if a robot were following a course from A to B via its sensory controls, then this is not replacing a human task and is not automation. However, if the robot was then using those independent abilities to transport goods for a given purpose, then they are being automated to replace a human carrying those goods. If you are a business owner looking to automate some tasks, then you will come across a mix of robotics and automation solutions. If the processes you need automated are digital in nature, then automation software solutions are what you require. However, if you own a manufacturing premises, then an advanced automated robotics solution will be helpful in carrying out those tasks and removing the need for human labour.
983

Yaskawa USASEM-15YRS11 Servo Motor

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984

Yaskawa USASEM-18YR23 Servo Motor

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985

Yaskawa USASEM-18YR22 Servo Motor

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986

Yaskawa USASEM-15YRW11 Servo Motor

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987

Yaskawa USASEM-15-HG11 Servo Motor

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988

Yaskawa USASEM-15YR11 Servo Motor

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989

Yaskawa USASEM-15-SY12 Servo Motor

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990

Yaskawa USASEM-15-MC11 Servo Motor

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